By Dennis Wallace


Automotive repair and remodeling enthusiasts require spraying technology for efficient finishing of their products. A hand spray is mostly used for small fixes. However a spray booth is a must-have for industrial use. The equipment is highly efficient in doing the automobile paint job. The downside is that it consumes a lot of energy to complete its functions. Owners of car and truck spray booths must consider the options available to curtail energy wastage in the process for them to realize maximum profits.

Recirculating the air in the equipment is one such measure to consider. The equipment works primarily with blowing air through the systems to place the layers of paint. Initially, air-conditioning equipment was used to provide the same temperature and quality of air initially blown into the cubicle. However, with a re-circulation methodology ensures that the heat loss is reduced.

Use a variable frequency drive. In motor driven parts and the fans, a variable frequency drive minimizes the energy consumption by matching the motor output closer to the load. The systems ensure that the booth fans are faster. This way, the air circulation is increased. In turn, increased air supply compensates for air loss when the doors are opened. Also, variable frequency drives allow for soft starter capabilities. In this light, wear on fan belts is curtailed.

The process of automobile painting is complex. There are several procedures that one may have to take the car parts through to ensure that the job is well-done. However, there are installations that allow for reduced procedures. Some booths require that one layers the coat of paint in one go. Others demand that every coat must dry before another is applied. Reduced processes help minimize the energy consumption.

Find methods to create alternative energy source from the bi-products of the process. The common bi-products are heat and other volatile gasses depending on the initial source of power. Redirect the energy to another process in the system or the facility for purposes of saving resources.

Proper maintenance of the sprayer goes a long way in ensuring that all equipment is efficient. Clean the filters or change them when necessary. Clean the vents and the duct tubes regularly. Also check the compress air fixtures for signs of leakages. Leakage in the pipes results in energy loss and wastage.

Controls play a significant role in ensuring that the systems are functioning as required. The cubicle requires that controls for the humidity, temperature and pressure are maintained and adjusted suitably for the desired finish. There are smart paint systems which are self-regulatory. They adjust the settings as entered. Programmable spray booths can also run self-diagnostics to identify possible energy leakage areas in the sprayer.

Automotive spraying cubicles are high energy consumers. Individuals using the equipment are guaranteed good services and finished products. To manage the energy use of the equipment, users must consider installing variable frequency drives to run some of the electrical components. Also, they must consider recycling the air within the booth during the process. Also, up-cycling energy into other parts of the equipment can be used to minimize energy loss.




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